Knowledge Center
In-depth, engineer-grade guides on Lockout/Tagout, hazardous energy control, OSHA 1910.147, NR-10, NR-12, energy isolation and group lockout.
Lockout/Tagout
The Six Steps of a Lockout/Tagout Procedure
Every compliant lockout/tagout follows the same six-step sequence. The order is not arbitrary — each step neutralizes a specific failure mode, and skipping or reordering them is exactly how energy-control incidents happen. This guide walks through all six, with the practical mistakes that defeat each one.
Lockout vs. Tagout: When Each Applies
Lockout and tagout are often spoken of as one thing — "LOTO" — but they are different controls with different protective value. Lockout physically prevents energization; tagout only warns against it. Understanding when each is allowed is central to compliance, because using tagout where lockout is required is a frequent and serious violation.
Logical Lockout via OPC DA/UA Control-System Integration
Physical isolation is the foundation of lockout/tagout, but it is not the only barrier available. Logical lockout adds a software-enforced layer: by integrating the LOTO platform with the plant control system through OPC DA/UA, equipment can be blocked and interlocked in the control logic itself the instant a lockout is applied — and automatically prevented from re-energizing while the procedure is active.